This unit of competency defines the skills and knowledge required to carry out submerged arc welding (SAW) where the welds are more likely to be associated with heavy rather than with light fabrication.

Weld quality would typically conform to AS 1554 General Purpose or equivalent.

Where the interpretation of technical drawings is required unit MEM09002 Interpret technical drawing should also be selected.
Where the selection and use of tools is required unit MEM18001 Use hand tools and unit MEM18002 Use power tools/hand held operations, should also be selected as appropriate.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Unit details

Location:
Study level:
Vocational and further education (TAFE)
Unit code:
MEM05023

Prerequisites

MEM05051 - Select welding processes

MEM05052 - Apply safe welding practices

MEM05057 - Perform routine submerged arc welding

MEM09002 - Interpret technical drawing

MEM11011 - Undertake manual handling

MEM12023 - Perform engineering measurements

MEM12024 - Perform computations

MEM13015 - Work safely and effectively in manufacturing and engineering

MEM14006 - Plan work activities

MEM16006 - Organise and communicate information

MEM18001 - Use hand tools

MEM18002 - Use power tools/hand held operations

Assessment

Assessment tasks will be designed to reinforce and extend knowledge and skill competence within set and controlled parameters in accordance with each unit's learning outcomes and performance criteria requirements, including the setting of work based practical application tasks designed to provide evidence of competence outcomes, within periodic and scheduled timelines. Students will be expected to demonstrate the following required skills: - following work instructions, standard operating procedures (SOPs) and safe work practices; - identifying and interpreting specifications from drawings, sketches and verbal or written job instructions for welding using submerged arc welding (SAW) process to AS 1554 General Purpose or equivalent; - selecting appropriate weld and joint preparation methods; - consistently weld materials to the specified standard or equivalent using DC welding machines and electrodes while preventing distortion; - rectifying any defects, and; - completing and maintaining weld records related to SAW welding onto standard workplace forms.Students will also be expected to demonstrate the following knowledge: safe welding practices and procedures and use of personal protective equipment (PPE) - main types of fluxes and flux/wire combinations; - typical applications of SAW and common materials; - application of weld metal transfer (short arc and spray); - material preparation; - joint preparations; - electrode classification; - causes of distortion for materials; - causes of defects and methods of rectification, and; - requirements of AS 1554 General Purpose or equivalent.

Where to next?

As part of a course

This unit is studied as part of the following courses. Refer to the course page for information on how to apply for the course.

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